Insulating materials such as film, paper, fabric and sheet constantly come into contact with rollers, guides and each other during production, and then separate from these surfaces. Static charge builds up on the surface of the material during steps such as unwinding from the reel, passing over rollers, cutting and stacking. On an insulating material, this charge does not dissipate on its own; the problem grows as the line speeds up and the ambient air becomes drier.

The accumulated charge can cause materials to stick to each other or to machine parts, the surface to attract dust, feeding and winding faults, print defects and electric shocks to operators. The result is often scrap, machine downtime and extra cleaning work.

In some applications, however, the need is exactly the opposite. In in-mold labeling and in the production of melamine-faced MDF and particleboard, the material needs to be charged deliberately so that it adheres temporarily. This method is called static charging (pinning).

On the pages below, you can find out, for each industry, at which process points static electricity arises, how it affects production and which Statikcell product is used where. If your industry is not listed, or if you are not sure which product is suitable, take a look at the product selection guide or tell us about your application.

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Static Electricity in the Plastics and Film Industry

Because they are insulators, plastic film and sheet build up static charge at almost every stage of production. On this page, you can find out where the charge arises and which product eliminates it, and where.

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Static Electricity in Printing and Label Printing

In printing, static electricity often comes with dust: charged paper and film attract dust, and sheets stick together. On this page, you can find out where the charge arises and how to eliminate it.

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Static Electricity in Textile and Nonwoven Production

Fibers, yarn and fabric become charged easily as they rub against guides, cylinders and each other. On this page, you can find out where the charge arises and which product eliminates it.

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Wood-Based Panels: Static Electricity in Melamine-Faced MDF and Particleboard Production

In melamine-faced MDF and particleboard production, static electricity works both ways: it is created deliberately so that the decor paper stays on the board without slipping, and it is eliminated when it causes sticking and dust problems.

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Static Electricity in In-Mold Labeling (IML)

In in-mold labeling, static electricity is both a tool and a problem: it is created deliberately to hold the label in the mold, and it is eliminated when it causes labels to stick during feeding.

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Tell us about the static problem on your line

Share the material type, line width and speed, and we will work out the right solution together. We respond to quote requests within 2–3 business days.